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No. 105, Charisma Center, 19th Road, Chembur, Mumbai
+91 022 25286319 / 0757/ 0626/ 8138

PALM OIL DRYFRACTIONATION

preparatory-section

To produce high quality olein and stearin Glamptech Dry Fractionation plant is custom designed to allow you to achieve selective crystallisation of different tryglycerides in edible oil. Glamptech Dry Fractionation plant you can count on producing stable and filterable crystals giving you a product to fit your standards and quality requirements. Glamptech Dry Fractionation system is designed to process crude, pre-treated or RBD palm oil. This makes the entire process simpler with no environmentally hazardous waste produced. The process consists of 5 stages.

  1. Heating the feed oil
  2. Formation of crystal by controlled cooling
  3. Crystal growth
  4. Maturation of crystals
  5. Filteration to separate olein and stearin

Crystallisers are fitted with double row of circular cooling coil and a variable speed multi-stage agitator. Crystalliser are designed with a large cooling surface area, this ensures that the build-up of crystals does not occur. The variable speed agitatior contributes to gentle agitation, this keeps the oil mass moving without allowing stagnation close to the cooling coil. If you wish, Glamptech can also equip your Dry Fractionation system with a computerised distributed control system tailormade to your requirements. This combines all operations into a fully automated unit. We can accomplish filteration either with a Rotary Drum Vacuum filter, or a membrane filter press.

Typical/Industrial Results of Palm Oil Fractionation.

FILTRATION TEMP (°C) IV (WIJS) SLIP/M.PTI (°C) IV (WIJS) SLIP/M.PTI (°C) IV (WIJS) SLIP/M.PTI (°C) CLOUD POIN (°C) YEILD (%)
RBD PO 23-24 51.8 36.2 34.2 52.8 56.5 21 8.8 78 ± 3%
RBD PO (PROLONGED HOLDING) 17-18 51.8 36.2 38.2 50.7 60.5 17 502 68 ± 5%
RBD POL (24/14° C) 14-15 56.5 21 47.4 27.4 62.8 14.3 4.5 55 ± 5%
RBD POL (24/14° C) (PROLONGED 5% HOLDING) 14 56.5 21 49.1 26.5 65.4 11.6 3.2 48 ± 5%
RBD PO/POL (20:80) 50+ (PROLONGED HOLDING) 14 55.2 45 33 65.5 3.2 50 ± 5%

Consumption Figures, Per Metric Ton of Feedstock Steam Heating, 3 bars (based on 60°C Feed): 50 kg Cooling Water, 32 deg * C : 200 kg Electricity (including chilling): 15 Kwh Instrument air: 10 Nm3/hr

Filtration is effected by vacuum created by vacuum pump & the filtrate is collected in a receiver provided with a moisture trap. The vacuum is generated by water ring vacuum pump. The vacuum force creates continuous & constant suction head under the submerged portion at 20 deg * C to 25 deg * C of slurry. The Vacuum sucks Olein into the receiver. Stearin forms unform layer on the filter cloth fixed on rotary drum. As the drum rotates progressive drying takes place at the end of revolution. The cake is back blown with air and with the help of scrapper blade, the stearin is discharged in collecting tank, which is provided with steam heating arrangement for melting the stearin, and then transported to storage tank by pump. The Olein in the form of filtrate is collected in the receiver and then transported to storage tank.

Filtration Drum Drum
Area Dia Length
m2 Mm mm
5.8 920 2000
8 1310 200
10 2090 2500
16 2090 2500
20 2620 2500
30 3140 3000
40 3140 4000

OUR TRUNKEY PROJECT ACTIVITIES

preparatory-section
  • Preparatory Section
  • Expander Section
  • Neutralising Section
  • Dewaxing Section
  • Physical &Chemical Refinery
  • Vanaspati Hydrogenation Pant
  • Acid Oil Plant
  • Filtration Plant
  • Solvent Extraction Plant
  • Meal Conditioning Section
  • Bleaching Section
  • Fractionation Plant
  • Bakery Shortening And Margarine
  • Effluent Treatment Plant

CONTACT US

  • No. 105, Charisma Center,
    19th Road, Chembur, Mumbai.
  • 91 022 25286319 / 0757/ 0626/ 8138
  • info@glamptech.in